Plate Heat Exchanger Process
1 Check-in & identify plates
All plates are given a unique reference number which identifies the plates through the cleaning process. This ensures that the plates you receive are the same ones which were collected from you at the start.
Plates undergo a checking-in process which determines what plates are in the pack. This information is logged for future reference. All gaskets are then removed carefully from the plates.
2 Plate cleaning & preperation
Plates undergo a chemical cleaning programme. They are immersed in an alkali and then acid bath. Plates are rinsed off using a high pressure washer.
Plates are thoroughly dried and then sprayed individually with a fluorescent dye penetrant.
3 Plate testing & inspection
All plates are then tested using ultraviolet light to detect pinholes and fine cracks.
A visual inspection is then carried out for wear and pitting, and all channels are checked for deformation.
4 Gasket & plate assembly
New gaskets are clipped or bonded to the plates. Different glue types are used as required.
All plates are clamped to ensure correct alignment and are then cured in an oven if necessary.
5 Finishing the process
Plates are rechecked to ensure full adhesion and gaskets are correctly aligned.
After final inspection, all plates are boxed ready for despatch. Where required, we can provide installation.
Plates need servicing?
“Following the benchmarking and quotation exercise we went through, you have provided us with a cost-effective service, good planned work carried out and excellent support to breakdown situations.
Also, please feedback to your fitters that we have been pleased with their performance and attitude when working on our site.”James Fox
“I would like to thank you for your service, commitment and excellent standards on all the work carried out on our units to date.
Your efforts have without any doubt saved us long periods of time costing downtime.”John Forrest
“PJs respond in a rapid and professional manner to our requirements which was greatly appreciated given the time on site and the work over the weekend.
I would like to thank you for the commitment that you and your team showed in working with the site to resolve our issues.”Nick Concannon