PJ Heat Exchanger Services web logo

Click here to find out more about Achilles' UVDB scheme

Click here to find out more about the SAFEcontractor Health and Safety Assessment scheme

Click here to find out more about the United Kingdom Accreditation Service

Click here to find out more about Achilles' FPAL scheme

Click here to find out more about the about the Client Contractor National Safety Group (CCNSG)

 

 

 

 

 

Valid XHTML 1.0 Transitional

THE PROCESS

Image showing heat exchanger plates being checked in.All plates are given a unique reference number which identifies the plates through the cleaning process. This ensures that the plates you receive are the same ones which were collected from you at the start.

Plates undergo a checking-in process which determines what plates are in the pack. This information is logged for future reference. All gaskets are then removed carefully from the plates.

Image showing heat exchanger plates undergoing a chemical cleaning programme.Plates undergo a chemical cleaning programme. They are immersed in an alkali and then acid bath. Plates are rinsed off using a high pressure washer.

Plates are thoroughly dried and then sprayed individually with a fluorescent dye penetrant.

Image showing heat exchanger plates being tested using ultraviolet light to detect pinholes and fine cracks.All plates are then tested using ultraviolet light to detect pinholes and fine cracks.

A visual inspection is then carried out for wear and pitting, and all channels are checked for deformation.

Image showing heat exchanger gaskets being bonded to heat exchanger plates.New gaskets are clipped or bonded to the plates. Different glue types are used as required.

All plates are clamped to ensure correct alignment and are then cured in an oven if necessary.

Image showing a PJ Heat Exchangers' van ready for loading heat exchanger plates to be desptached to the customer.Plates are rechecked to ensure full adhesion and gaskets are correctly aligned.

After final inspection, all plates are boxed ready for despatch. Where required, we can provide installation.